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Further Adventures in Dyeing

Me in sweater - 7-4-17

Sweater crocheted from 100% wool yarn dyed with natural dyes, including rabbitbrush, madder root, cochineal, indigo, walnut shells, sandalwood, and logwood.

Part I: Woad is Me

In my STEAM it Up class at American Academy of Innovation we have been inquiring into the best formulas for dyeing cloth using natural dyes. I’ve reported on this several time in this blog before, and this will be my last post about it (at least for now). I wanted to describe our follow up efforts and present our final results.

Not woad - but pretty

What I thought was woad – but now plainly isn’t. Woad has yellow flowers. This is quite pretty, though.

The first note I have to make is that I was mistaken in my post about woad. The plant that I had accidentally found and identified as woad is NOT woad. I’ve been keeping an eye on the plants as I drive past the spot on Mountain View Corridor in the southwest corner of Salt Lake Valley, and waiting for them to bloom in May so that I could make a final positive identification. But, alas, woad is me, the blossoms were red and pink – and quite pretty, hanging on long stems in small pendular bell shapes. However, woad has yellow flowers. This is not woad, but a closely related species (the leaves and other features are identical).

Real woad

This is real woad. Notice the yellow flowers and green leaves with white vein clustered at the bottom.

That led me to go on a hunt for true woad, and I soon found it – just five miles further south along Redwood Road across from Camp Williams, by the Herriman Pit. There were plenty of other yellow flowered plants, but these I knew were clover. Then, at this site, along the fence, I saw some plants with larger yellow flowers. I stopped and looked and sure enough, it was truly woad. I am including some photos so you can see it, and I will add a retraction to my previous post about woad (A Woad Twip).

Real woad 2

Real woad, again. This was located near Camp Williams on the other side of Redwood Road in Utah. It is a Class 3 Invasive Weed and has gotten out of control in northern Utah.

I did not have the time left in the school year to go through the difficult extraction process, so I merely noted where the plants were. Two of my 8th Grade Science students had written a report for their Environmental Science Project about invasive species. The project required an action plan, and for their action they travelled down to this spot several days later and pulled up all the woad plants they could reach on the road side of the fence. There are still many more further in that I will harvest in September when the indigotin is the highest and have my chemistry students do the extraction. I still have the extracted powder from the non-woad plants – we will experiment with it this fall to see if it, too, is a dye since the plants appear to be related.

Part II: Born to be Purple

Purple everywhere

Our experiments with logwood yielded this beautiful variegated yarn – and lots of purple dye.

We received our money for the Classroom Grant from the Utah STEM Action Center in early May and sent off our order, which included additional yarn skeins (Kona sports yarn, 100% Merino wool). It also contained bolts of silk and linen as additional fabrics to experiment with (more on these results later). We also ordered a package of a new dyestuff: logwood.

We looked up instructions for basic dyeing with logwood and followed them as our first experiment. It called to pre-mordant the wool in alum, which we did, and to use about the same weight of logwood chips as the yard we were to dye. This seemed excessive, so we used have as much logwood by weight as the yarn. We added about 750 mL of boiling water to the logwood chips as per instructions and soaked them overnight, then simmered the chips and solution for two hours. After filtering out the solution, we placed half the skein in the solution so that we could variegate the yarn for more interest and boiled it. After an hour, the yarn had turned a very dark purple. We turned the skein around (a messy process – do these sorts of things in a sink if you can, or in a waterproof container) and boiled the other end for only 15 minutes, which provided a nice lavender, moving the boundary between the colors in and out to get a gradient of color. After rinsing and washing, the dark end was still very intense purple, as you can see in the photos.

Logwood comes from Central America and was highly prized because, with its dark purple color, all it took was an overdye with a yellow color to produce black, which is a hard color to come by for natural dyes. Keep in mind that in Europe, the only reliable purple dye (more of a burgundy) was the famous Tyrian purple made from the Murex sea snail, which was very expensive. Now we have a reliable (and powerful) New World purple.

We were left with a lot of dye solution. I even collected the rinse water from the sink and saved it in an aluminum foil pan, which was still intense purple. Unfortunately, I left the pan over the weekend and discovered that logwood solution is acidic and reacts with aluminum. I came back on Monday to find purple solution all over the cabinet and the tile floor (Note: Never have carpet in a science classroom). It was quite a clean up job and involved lots of paper towels and bleach. I added more water to the logwood chips and boiled it some more and still got a deep purple. This stuff just won’t quit. Now I have about 1.5 L of logwood dye solution left even after using it for several other experiments.

LInen and silk-rabbitbrush

Silk (left) and linen (right) dyed with rabbitbrush. In this case, the dried blossoms were used, which I collected and dried last fall. You can see that both fabrics accept the rabbitbrush well using alum for a mordant.

We experimented with using silk and linen, and both accepted the logwood well. We tried overdyeing with rabbitbrush (our free go-to yellow dye) and it created a kind of sickly purplish grey color – not my favorite, but interesting if you’re into grey. We did not experiment with saddening or gladdening the color. The literature says that adding even a small bit of an iron compound to logwood will turn it a dark grey. That’s an experiment for another time.

 

Sandalwood results

Sandalwood dyed on cotton with modifiers added. On the top right, it is plain sandalwood using an alum mordant. On bottom right, tartaric acid (cream of tartar) has been added to lighten (gladden) the color. On top left, tin has been added as a gladdener. On bottom left, iron (II) sulfate has been added to sadden (darken) the color to an interesting reddish grey.

Part III: Modifying Sandalwood

Sandalwood was another natural dye we did some experiments with before we ran out of yarn several months ago, and a team of students had experimented with saddening and gladdening the sandalwood using iron (II) sulfate and cream of tartar, respectively. Iron turned the sandalwood from brick red to grayish brown, and cream of tartar lightened the brick red to more of an orange. Now that we had more wool, I wanted to dye a skein of it with sandalwood. I had read that copper compounds also make an interesting modifier for sandalwood, so we dyed one end of a skein in a 500 mL beaker with un-modified sandalwood (after pre-mordanting the yarn with alum) and the other end in a 500 mL beaker with sandalwood modified with a small amount of copper (II) nitrate. It turned the brick red into a pleasant reddish brown, a bit nicer than our experiments with walnut shells had produced.

Sandalwood process

Skein of yarn being dyed with sandalwood. The yarn is first boiled in an alum solution as a mordant (a metal salt that helps the dye molecule bind with the fabric), then we added copper (II) nitrate to the sandalwood at left, which saddened the color from brick red (right) to red-brown. The sandalwood had been filtered to remove the dye chips, then the solution boiled with the yarn dipped in it for about one hour.

Sandalwood skein

100% Merino wool dyed with sandalwood after it has been rinsed. The yarn was then washed in a machine on gentle cycle and allowed to dry in the air. I like the brick red and the brown-orange hues.

Part IV: Making a Sweater from Our Results

One of the points of this STEAM it Up class is to create final works of art from our investigations and projects. I now had eight different skeins of yarn, each dyed with a different natural dye using a variety of processes. My wife is excellent at crochet, and she volunteered (with some strong hinting from me) to crochet these skeins of dyed yarn into a sweater. She had never attempted a sweater before, and looked up patterns, made careful measurements of me (this was tricky because I have been losing weight), and set to work. First, she had to untangle the washed yarn and roll it into balls for more convenience in crocheting. Then she built the front and back pieces, counting carefully to make sure there were the same number of rows of each color. She completed these parts by March as a birthday present. Once we had the new colors, she completed the sleeves and sewed the pieces together as a Father’s Day gift.

David Black in sweater

David Black in the finished sweater. It is very comfortable. I have enough yarn left for my wife to crochet a beanie and maybe a scarf . . .

I presented our project at the STEAM Action Center’s Best Practices conference on June 21 at the Utah Valley Convention Center and had about 40 teachers attending. I wore one of my ice-dyed shirts, then the sweater over the top, then my Tie-dyed lab coat over the sweater. It was a bit warm, but during the presentation I did a little strip tease to show them the results. I also displayed other shirts, the yarn balls, and cloth swatches we’d made in the class for our experiments. The presentation went over well, and several teachers complemented my wife on her sweater design. It fits perfectly, and is a very comfortable sweater. Here is a photo showing what the different bands are dyed with.

Part V: A Quilt and Some Viking Dye Ideas

I had students in the STEAM it Up class who were experienced at making quilts – two of them even had their own quilting frames. Quilting is quite a big thing in Utah. As part of these continuing experiments, we have amassed quite a few swatches of cotton, silk, and linen fabric dyes various colors. I have the idea to create a patchwork quilt in the form of our school logo, with correct colors. We haven’t pursued the quilt project yet – too little time left in the semester. Another project for next year. We still haven’t gotten a good green, which is one of the colors in our logo. We’ve overdyed rabbitbrush yellow with indigo blue and gotten kind of a mottled olive green, but nothing really bright.

Stack of swatches

A stack of dyed cloth swatches – the results of our experiments. I hope to have them made into a patchwork quilt in the form of our school logo. On the right are our experiments with pyrography (wood burning), which the students got pretty good at.

Then I had a meeting at the Natural History Museum of Utah to plan out some professional development workshops in the fall (incidentally, one of them will include parts of our dye lab) and was allowed to browse through the museum on my way out. There was an interesting display of Navajo and Ancestral Puebloan fabrics and dyes, and a visiting exhibit on the Vikings that was fascinating. They had one display showing green dyed wool fabric, which was made from woad overdyed with weld (a yellow dye) and was bright green. Or maybe the other way around – the display was vague on that. So now we need to get some weld and use it with our own woad and see what we get. Another experiment for another time.

Sweater with labels

The finished sweater: The yellow at the top is rabbitbrush, the light orange is madder root, the deep red is cochineal in its natural color, the light purple is cochineal with some baking soda added (a base), the light blue is indigo, the yellow-tan to brown at the top of the sleeves is walnut shells mixed with rabbitbrush (in two separate beakers), the brick red is sandalwood, the bright red is cochineal again, and the deep purple at the bottom of the sleeves is logwood.

Part VI: More to Come

This is the fun part about STEAM education, project-based learning, and inquiry science: there is always more to learn, more variables to test, more experiments to refine. I’ve spent a great deal of blog space here just describing one continuing lab on dyeing cloth, but there are so many more ideas for combining the arts and history with STEM.

This post is overlong already, so I will wait for a later post to reveal our final results from the entire year’s worth of dyeing. I still need to talk about our year-end STEAM Showcase, which I will do tomorrow in my next post. Then it’s off to Indonesia on Thursday, which will require a long series of posts, if all goes as planned, so you may have to wait until September before I can return to give the dye lab results. I’ll write up a complete PDF you can use.

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dyed-yarn-balls

Dyed merino wool yarn using natural dyes. Top left: Rabbitbrush. Top right: Cochineal treated with ammonia. Bottom right: Indigo. Bottom center: Cochineal treated with citric acid. Bottom left: Madder root.

As a follow up to our inquiry lab to develop the best formulas for dyeing cloth with natural dyestuffs, I ordered some Kona 100% merino wool yarn and several yards of untreated cotton fabric from Dharma Trading Company along with indigo, cochineal, sandalwood, and madder root dye powders, and some mordants and other chemicals needed for these dyes.

As we finished up before Winter Break, I started testing these dyes and experimenting with variables to get an initial feel for how well the yarn and cotton work. My first test was rabbitbrush, as I had collected boxes of flowers before the color completely faded in October. I simmered a skein of yarn in aluminum sulfate (alum) powder as a mordant for an hour while boiling the rabbitbrush blossoms, then transferred the hot yarn into the dye bath. It accepted the color nicely.

Next came madder root. I used the same mordant bath and prepared a dye bath by soaking the madder root bits directly in hot water and letting it simmer while the yarn was in the mordant bath, then filtered the madder solution through a sieve before dyeing the yarn. The color did transfer, but was lighter than I had expected but a very nice light salmon orange. I used the same solution for about two feet of the cotton, but it turned out even lighter. Increasing the concentration of the dye bath didn’t seem to help.

cochineal-dyeing

Dyeing With Cochineal: The dye bath is bottom left. I crushed the cochineal shells in a mortar and pestle, then placed them in the sieve (top center) and boiled in the hot water. The yarn is simmered in the mordant (alum powder – to the right), then simmered in the dye bath, then rinsed out (in the sink in center).

With some confidence that the wool yarn was working well, I crushed some cochineal shells in a mortar and pestle and placed them in a sieve and the sieve into boiling water to make the dye bath. This was to prevent the shells from sticking to the yarn, which would have been hard to get off. I wanted to make a multi-colored skein, so I dyed part of the skein in plain cochineal, then added citric acid to the dye bath which made it turn bright red – the citric acid worked much better than the vinegar or tartaric acids had. It made a skein that varied from deep red to burgundy color. The color stuck to the yarn extremely well.

orange-cochineal

Dyeing cotton cloth in cochineal treated with citric acid (orange) and ammonia (red to purple). Unfortunately, these colors were not colorfast. Upon rinsing, they changed back to neutral pink.

I then took the same cochineal bath (it was quite strong) and added ammonia to turn it from red to purple, again making a variegated skein. I divided the bath in two and had part of the skein simmer in the purple, part in a pot with more citric acid added back. I think I diluted it too much. Part of the skein between the two pots didn’t get much dye and remained a lavender color. The final skein varied nicely from lavender to burgundy to magenta to purple. The cotton swatch I tried was left in the citric acid side (which was now orange) over a weekend and it looked nicely orange when I took it out, but the differences in color washed out when I rinsed them – the pH neutralized. I need to figure out a way to set the color in cotton, maybe by not rinsing it before placing it in a drier. The wool yarn retained the varied colors nicely upon rinsing and washing in the laundry.

dyed-skeins-2

Skeins of dyed yarn before untangling. Some skeins were dyed a solid color, others were variegated.

Then I tried the tricky one – indigo. I had purchased the sodium hydrosulfite, used to reduce the blue indigo to the leuco state where it dissolves and penetrates the cloth. I followed the suggested steps from my research, but ran out of time to finish the process as a fire system sprinkler pipe burst outside the school and we had to evacuate while the fire department came to fix it. I turned off the hot plate quickly and grabbed my stuff, because it was the end of the day before Winter Break. I didn’t want to wait for the all clear, so I just went home. It took me a few days to get back to school, what with preparing for Christmas and shopping, cleaning, and cooking sugar cookies with my sons, etc. The yarn and cotton had been soaking for days. By the time I rinsed everything out, the cloth and yarn were a deep blue. I think I used to much indigo powder – this stuff is strong. The cloth washed out to a light blue and after washing the yarn, it faded as well but had a nice variegated color scheme.

After Winter Break and during the start of my second semester STEAM class, we tried out one more skein dyed with walnut shells and marigold flowers. I had some marigold blossoms I picked off my flower patch right after the first deep freeze in December and had dried them out. It died the wool a golden yellow, but I tried variegating the skein using walnut shells and hulls, but the brown color washed out to an ugly tan in both the cotton and the wool yarn. A student brought in black walnuts, but the result was the same after several attempts. I tried concentrated madder dye on part of the skein, but it didn’t work well, either. I think the marigold prevents other dyes from overdyeing. Perhaps other mordants would work for the walnut. It never got as dark as I expected. So the marigold skein is my least favorite – kind of a dirty yellow. More experimentation is needed here.

failed-experiment

Experimenting with marigold dye (middle), madder root (right), and walnut shells (left). If the colors had remained this intense, it would have been OK. But the walnut shell and madder rinsed out and were much lighter upon washing.

I met Katie Wirthin, an education specialist from the Natural History Museum of Utah, when I was presenting my STEAM session at the NSTA STEM Forum in Denver last summer, and she asked if I was interested in teaching a workshop at the museum this year. We had communicated back and forth all fall, and once I finally had my Teachers for Global Classrooms online class done (more on this in a later series of posts), I was able to teach a workshop at NHMU. The week I was scheduled to teach it to about 23 teachers, they had a power outage and had to postpone the class for a week. The next week only eight people came, but it turned out well. Katie had gotten all the materials and as usual I tried to do too much in the two hours. We did marbled paper, iron gall ink (except I forgot to bring the tea bags – they were able to scrounge some green tea in their cafeteria which actually worked far better than the regular brown tea – you could really see the black pigment form). The final activity was dyeing cloth – we used terry cloth swatches, and it worked well but we ran out of time. She still has much of the supplies left, as it was designed for more people. We will probably run the workshop again on a Saturday for three hours.

dyeing-with-sandalwod

A student dyeing a swatch with sandalwood dye using a tin (II) chloride mordant. Notice the dark orange color.

Now that I have six skeins of yarn dyed, my wife has untangled it all and rolled it into balls so she can crochet a sweater from it. I’m not sure if I want the marigold color or not, but experimentation is part of this process. It might be an epically ugly sweater, but I don’t care. I will wear it proudly.

spinach-dye

Some green dye extracted from spinach leaves.

My STEAM students are beginning the lab again, and one student is using sandalwood for the first time. She used tin (II) chloride as a mordant, and the color turned a deep orangish brown, so as soon as I get more skeins of merino wool yarn, I will dye one with sandalwood. Another one is using spinach leaves for a green dye, and we’ll see how that goes. We need to order elderberry plants or leaves for another green color (it might take a while to grow the trees), and logwood for purple to black. There is still so much to experiment on before I post the final recipes. We still have to figure out how to improve the walnut shell dye. But we’ve learned a great deal so far, and I’ll report on my second semester class in a few weeks as we continue to experiment. This is what inquiry is all about.

yarn-balls-2

The skeins untangled and rolled into balls for crochet. My wife will make me a sweater from these. The cotton swatches will be turned into a patchwork quilt of our school logo.

dyed-skeins-of-yarn

Skeins of dyed merino wool yarn. Clockwise from top left: Cochineal treated with citric acid (red), rabbitbrush (yellow), indigo (blue), cochineal treated with ammonia (purples), and madder root (orange).

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