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Archive for December, 2016

final-flowers-2

Glass flowers made by AAI students at Holdman Studios.

During the 2016 fall semester at American Academy of Innovation, I started out in a bare science classroom without any lab stations or sinks. This was a challenge, but also an opportunity as I got the chance to design my own lab. Once I had finished the design and the architects rendered their version of it and the bids came back, it was late October. By the time the cabinet makers were ready to install, it was the week before Thanksgiving. I moved everything into the center of the room and covered it all with a large green tarp for the duration of the construction. I moved my classes into the school library for three weeks.

final-flowers-3

Glass flowers made by students at AAI. Mine is the red one with blue edges at the bottom right.

Since my STEAM it Up class couldn’t build sculptures or do tie dyed shirts or other such projects in the library, we took the three weeks to learn video filming techniques. I also set up a tour of a local glass studio. We researched the processes of glass blowing and the students wrote up a basic script and filmed the narration.

gathering-glass-from-crucible

First step: Gathering molten glass onto the puntil rod from the crucible.

Now I have done this before, as reported previously. I took a group of students from Mountainland Applied Technology College to Holdman Studios in 2009 to document the processes of glass blowing and stained glass artistry. The blown glass video was edited into a short description of the process which can be found here on YouTube (https://youtu.be/0TyDqZCGkpI ) and on my video page in this blog.

shaping-the-gather

Step 2: The molten glass is shaped on a metal shelf next to the crucible.

This time I wanted to get additional footage and give my new students a fun experience, so I set up a class for them to learn how to make glass flowers. These are simpler because they only involve stretching the glass, not blowing, so each student who wanted to pay the fee could make their own.

cullet-for-first-gather

Step 3: The glass is rolled in colored cullet or frit to produce the interior stem color.

We traveled down to Thanksgiving Point to Holdman Studios on November 30, 2016. We signed up and chose our colors. I set up some video cameras to record the process and explanation. A puntil rod is used and not a blowpipe since no blowing is needed.

Here are the steps for making a glass flower: A pre-heated puntil rod is used to gather the molten glass from the crucible, where it is shaped into a cone on a metal shelf.

rolling-first-gather-brielle

Step 4: The first gather is balanced by rolling it at the rolling station.

Colored cullet or frit is added to the molten glass by rolling it through the frit on the marver table. The rod is rolled to get the glass to the desired balance. A second layer of glass is gathered at the crucible and a second color added at the marver table. The first color will be the interior or stem of the flower, the second will be the outside edge or petals of the flower.

second-gather-cullet

Step 5: A second layer of molten glass is added and shaped, then rolled in a second color of cullet to create the flower petal color.

The student at the rolling station then uses forceps to pull out the molten glass into a flower shape. If the student is too cautious or takes too long (like me) the glass may cool too much to be pulled and must be reheated in the glory hole.

flattening-the-glass-me

Step 6: A flat paddle is used to flatten the molten glass agains the puntil rod, to allow for a hollow stem in the flower. I am wearing gloves and a fireproof sleeve to prevent my arm from getting burned. The glass is very hot.

pulling-out-flower-drew

Step 7: The student begins to pull out flower petals from the molten glass.

Once the flower shape is done, the flower is pulled out along the axis of the puntil rod to form a stem, which is either kept straight or twisted up depending on what the student wants. The glass is scored and knocked off the puntil, then fire polished with a blowtorch and placed in an annealing oven for 24 hours to gradually cool down.

pulling-flower-3-sterling

Step 8: Working quickly around the flower, the student continues to pull out the glass to make the flower larger. It feels like pulling taffy.

Six students and two adults, including myself, made flowers. They turned out very well. I had to return two days later to pick them up, and the colors were amazing as seen in these photos. Mine is the flower with a red stem with blue petals, which I gave to my wife as a Christmas present. The process was tricky but fun. I had to wear gloves and a fireproof sleeve to prevent my arm hairs from singing. The glass felt like pulling taffy. I highly recommend that you try this out if you get a chance.

glory-hole

Step 9: If the glass begins to cool (as mine did because I took too much time to pull it), the piece must be re-heated in the glory hole.

We got some good photos and video, even though lighting conditions in the studio are challenging (there is a strong backlight). Audio is also a problem as the glory hole and fans are noisy. But I can hear the explanations well enough to at least transcribe the footage, and record new narration over the top when I finally edit all of this together into a longer video.

pulling-out-stem

Step 10: Once the flower shape is done, the flower is pulled away from the puntil along its axis to create a stem for the flower. The first color of cullet becomes the stem color.

If you want to schedule your own lessons to learn to make glass flowers or even blow your own Christmas ornaments, here is the link to the Holdman Studios page:

https://www.holdmanstudios.com/hotshop-classes/

spinning-the-stem-noah

Step 11: If the student desires, the puntil rod can be rolled to twist up the stem.

fire-polish-me

Step 12: The glass is scored with forceps, knocked off the puntil rod, then placed on fireproof cloth and fire polished with a blowtorch, as I am doing here. The flower is then placed in the annealing oven (at left) to slowly cool down over 24 hours.

students-with-flowers

Some of the students at American Academy of Innovation who made glass flowers at Holdman Studios.

glass-display

Displays of glass at Holdman Studios. In addition to classes for making glass flowers, the staff also holds classes for traditional glass blowing including making Christmas ornaments.

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junk-hat

A hat created by Justin, one of my STEAM it Up students. It is made of upcycled and repurposed materials.

At the beginning of the school year in my STEAM it Up class I had the students vote on which of many possible projects they wanted to work on. The one unit they all agreed on was to make a series of sculptures or cosplay items out of repurposed, upcycled junk. I’ve been collecting materials for years, ever since I created my first “junk” sculpture at the age of 18. I’ve taught this unit three times before in Intersession classes and afterschool clubs when I was at Walden School of Liberal Arts. The results were mixed – the high school students did fairly well, but not so much the middle school students. It seems at that age students are much better at tearing things apart than at systematically planning how to put them back together.

junk-cat

Small junk sculpture of a cat, made by Emily.

My main reason for teaching the class was to actually use up the junk I’ve been collecting and clean out my workshop. Yet it seems I wind up with more stuff before than after – maybe because of the aforementioned “tearing apart” proclivity of middle school students; what was nicely compacted as old VCRs and DVD players is now a series of scattered pieces.

bracelet-and-diagram

A bracelet and a diagram, created for my STEAM it Up class.

So I was a bit reluctant to do this again and bring in boxes of materials that inevitably make a terrible mess in my classroom. But I also knew it could be fun and educational if done right, so I took the chance. I structured this differently than before: each student would need to produce three items. The first would be a small sculpture as a beginning exercise, something that can be easily held in one hand. The second would be a cosplay item or some type of costume piece or wearable sculpture or prop. The third would be a group project where all eight students would plan out a large-scale sculpture together. The second and third projects needed to be sketched out and planned in advance.

little-man

A little man, made from old keys and other recycled objects. Glued together with hot glue and E-6000 adhesive.

They came up with a variety of interesting sculptures for their first and second projects, as seen here. I am also including some of their sketches, although in too many cases they drew the sketches after they made the sculptures. Some of the sculptures involved LED lights, which took some planning and thinking through. The point is to teach them some engineering and materials science skills, and engineers plan everything out in advance. Some students resist this, as they see these sculptures as art forms, not engineering designs, and pre-planning seems to them to impede the creative process. Of course, without planning and thinking through how to attach the disparate materials together, their sculptures tend to fall apart. Glue alone can’t hold a load-bearing member like a leg or arm.

small-soldier

A tiny soldier, made by Noah for my STEAM it Up class.

Which is why we are doing a group project. We decided to build a futuristic Mars colony city (to go with our school’s overall Mars Exploration project – more on this coming in my other blog at http://spacedoutclassroom.com).

space-ship

A space ship sculpture, made from recycled motherboards and other electronic junk.

Two years ago, we had someone contribute a lot of materials to Walden School that were from a doctor’s office or scientist’s lab. I still have no clue what most of the stuff was even for – some of it is probably valuable as antiques. One item was a still for making distilled water, but bought in the early 1970s because of its horrible avocado green color scheme. I managed to get a chemistry professor at Brigham Young University to take it off my hands. But the rest of the stuff was of little use. One item was a plastic autoclave, with multiple levels for sterilizing surgical equipment. There were also glass containers for storing or cleaning microscope slides (I think – based on similar plastic items I’ve seen in the Flinn Scientific catalog).

flying-saucer

A flying saucer that lights up, made by Sam for my STEAM it Up class.

The autoclave looks like a domed city, something out of Isaac Asimov’s Caves of Steel series of books about the android R. Daneel Olivaw and Detective Elijah Bailey. We were looking at the autoclave and other materials and “noodling around,” which is an important scientific and engineering creative process: putting things together that don’t normally go together and seeing what would look good and work toward a harmonious whole. We came up with the glass containers as pillars for the autoclave layers. One of the students suggested offsetting the layers. I sketched these ideas out on my whiteboard, and we worked through how to attach everything together using metal piping from old 1980s brass and glass furniture with bolts and L-brackets, and wire to tie the pillars together to make the whole thing structurally sound.

bracelet-with-led

A steampunk bracelet with LED light, made by Sam.

Teams of students took different layers. The bottom layer (Level 1) will be the industrial and manufacturing center, so one team is making industrial-style equipment and buildings that look like factories and power plants. One team is doing Level 2, which is the main residential sector. One team is doing Level 3, which is the administrative, shopping, hospital, and school level. They built a school from an old calculator and wanted the holes to become solar panels. I remembered having a folder with a shiny metallic-blue cover, so we cannibalized it to become the solar cells. Level 4 is the park, university, and upper class residential sector, and the dome will have spaceports, defense, and communications centers. Already the pieces are shaping up. This is exactly the engineering and materials science I had hoped for when we started this unit.

magic-wand

Magic wand, made by Sarah for my STEAM it Up class.

We are now beginning the construction of the main city levels, but Winter Break has halted the process. It will be our last project for the STEAM it Up class. It will sit upon two wooden plaques, again donated from the doctor’s office, and we’ll create smaller domes for hydroponics and farms, with small Mars rovers (already made by one student who is great at miniaturized sculptures).

stamp-and-ring

Small sculptures created by my STEAM it Up students: a stamp and a ring.

We’ll make Mars landscaping from paper maché and HO scale model train decorations. I also hope to put wires up through the support shafts and add LED lights to the city. The final city will be quite heavy and hard to move around, so it will stay in my classroom and make a great decoration for my newly completed lab. We’re photographing the construction process, I’ll interview the students, and we’ll add all of this to our ongoing Mars project documentary video. I’ll write another blog post in January when we can show the finished sculpture. I would also like to create a virtual 3D model of the finished city so we can animate and label the parts.

mars-colony-sketch

First drawing of our Mars colony, using parts from an autoclave as the levels of our city and glass microscope slide cleaners as pillars.

We still need to pick a name for it. Looking up names for Mars in various cultures, and adding translations for the word “city,” I come up with some possibilities: Aresdelphia, Al-Qahira Madina, Harmakhis Delphi, Hradelphia or Hrad K’aghak’, Huo Hsing Shr, Ma’adim Delphi, Kaseishi, Mangalakha, Martedelphia or Marte Cuidad, Mawrth Dinas, Nirgal Alu, Shalbatana Alu, Simudelphia, Labouville, and Tiuburg. We’ll have to vote on it.

mars-colony-first-attempt

Even without glue or bolts, the layers stack up fairly well in this first attempt to build the Mars colony city. We decided to use two of the boards instead of one so we could add more landscaping and farming domes using HO-scale model railroad decor.

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woad-stained-pict-warriors-john-white-bm

Pict warriors painted blue with woad pigment. With their blue skin and red hair and mustaches, these warriors must have intimidated even the Romans.

While we were researching dyes for our dyeing lab, I came upon the history of woad, a plant that produces a blue dye used by Europeans for millennia before indigo was imported. It originated somewhere in the steppes north of Asia Minor and was grown, traded, and transplanted all across Europe until it reached Germany, France, and England. During the time of the Romans, warriors from one tribe of Britons would dye or tattoo themselves with woad in elaborate patterns to frighten their enemies. The Romans called them Picts because of the pictures they drew on themselves.

woadballs

Balls of woad. In England, woad leaves were crushed and rolled into balls, then allowed to ferment to precipitate the blue indigotin dye.

During the Renaissance, woad trading and dyeing made whole towns wealthy. In England, many acres were planted to woad. The leaves were harvested and mashed, then rolled into balls and allowed to ferment in a shed. The fermentation allowed the indigotin dye molecule to precipitate out of the plant leaves. The process smelled rather awful, and laws were passed banning any woad dyeworks within two miles of a town.

woad_mill_1752

An illustration of a woad mill in France. The leaves were gathered, crushed mechanically, formed into balls, and allowed to ferment. It was a smelly process, done in the country away from cities.

The other major source of blue dye before synthetics were invented was the indigo plant, which is native to warm and humid climates. Different cultures worldwide have invented their own methods of extracting the indigotin dye from the plants. Japanese dyers would allow the indigo leaves to ferment in a vat to remove oxygen. In India, the leaves were also soaked in vats then treaded by humans to mash the indigo and release the pigment, which was dried and pressed into cakes. Once indigo became known in Europe, it replaced woad as the choice for blue dye because the indigo plant has more indigotin and is therefore cheaper to produce. One wealthy indigo trader, Heinrich Schliemann, used his wealth to explore the ancient site of Troy. Another, Percival Lowell, used his family’s indigo wealth to build the Lowell Observatory in Flagstaff, Arizona to look for life on Mars. Levi Strauss used indigo to dye his original blue denim pants. As you can see, it’s had an impact on history.

woad-shades-031

Young woad plants, with yarn dyed using the extracted indigotin pigment.

As part of my research, I discovered something completely unexpected: dyers had imported woad to Utah in the early 1900s and tried to grow it here. Since it originated in a high desert environment, it did well in Utah’s climate. In fact, it did too well. It got away from the dyer’s fields and went wild, growing all over the western United States. It is now considered to be a Class 3 Invasive Weed, which means it is almost out of control. The only way to prevent it from spreading further is to pull up the plants before they go to seed.

woad-plant-2

A woad plant, growing in the southwest corner of Salt Lake Valley in Utah. Dyers brought woad to Utah in the early 1900s and it got away from them.

I memorized the characteristics of woad plants, knowing I would want to try to find some and take my students on a “Woad Twip.” Woad has dark green leaves with a white vein. These leaves are clustered at the base of the plant. It sends up tall flower spikes with yellow flower clusters in the late spring. By fall, the flowers become brownish-red pendular seed pods with many small black seeds.

woad-plant-3

More woad growing in Salt Lake Valley. I discovered this by accident while collecting late rabbitbrush blossoms. The seed pods can contain hundreds of thousands of seeds in a single clump of plants, and can spread quickly.

By mid October the rabbitbrush blossoms were beginning to fade. I needed to collect as much as I could for continued experiments, so I found a spot in the middle of Mountain View Corridor in southwestern Salt Lake Valley where the rabbitbrush blossoms were still bright, and I stopped there after school on a Friday. While I was out collecting the rabbitbrush blossoms, I noticed a plant I hadn’t seen before. It was woad! So I collected several bags full of leaves and some seed pods, with the idea of trying to grow some in my back yard.

woad-leaves

Cutting woad leaves to extract the indigotin dye.

My chemistry students cut the leaves into pieces and also separated out the seeds. We looked up the ancient process of woad extraction and found some websites that describe how it is still being done at small farms in England. The process involves quite a bit of chemistry. I am attaching a PDF file that describes the steps. Here it is:

woad-dyeing-process-s

whipping-woad

Whipping woad solution to add oxygen and precipitate the indigotin.

In summary, the indigotin dye in woad and indigo is a rather delicate molecule. Too much heat will destroy it, but some heat is needed to extract it from the leaves. The chopped leaves are steeped in water at 90° C for 10-15 minutes. The leaf fragments are strained out and the liquid has soda ash added to make the solution basic. To precipatate the indigotin, the solution must be whipped with an electric mixer for 15-20 minutes to add oxygen to the solution. The solution is poured into dishes and allowed to settle. The supernate is carefully poured or filtered off and the final pigment allowed to dry.

woad-settling-dishes

After adding soda ash and whipping the woad solution, we poured into dishes to allow the pigment to settle out. We then poured off the supernate.

We took it this far in chemistry class. Our next step will be to put the purified indigotin in a 50-60° bath and add some sodium hydrosulfite to the solution. This is a reducing agent that converts the blue indigotin into leuco (white) indigotin, which will dissolve in water and turn yellow-green. It takes about an hour of careful heating without stirring to do the conversion. While it is simmering (but not boiling), the fabric or yarn must be heated up in a bath with some soda ash. Once the solution turns yellow-green, the hot fabric or yarn can be carefully added without dripping or splashing. After about ten minutes, the dye has absorbed into the fabric but not yet bonded. When it is removed and exposed to the air, the fabric will turn from green to blue as the indigo converts from leuco back to blue indigo. As it precipitates out, it bonds with the fabric. Hopefully.

woad-pigment-settling

Woad dye pigment settling out on the bottom of our dishes. We poured off the supernate and dried out the final pigment.

I purchased some pure indigo from Dharma Trading Company and was in the middle of heating the dye bath with sodium hydrosulfite after school on Tuesday when our fire alarm went off – an exterior pipe in our fire suppression system had frozen and burst, so we had to evacuate the building. I quickly unplugged everything and left. It was the last day before Winter Break. I hope to return by tomorrow and continue the experiment. If it works with pure indigo, I will demonstrate the process in chemistry with our own woad pigment when we return from break. I’ll update this blog post then.

natural-dyes-andes

Andean people with naturally dyed alpaca yarn and clothing. The purples and reds come from cochineal, the oranges and yellows from tree bark, etc. All cultures have solved the problem of how to dye cloth; dyestuffs are found around the world.

All cultures around the world have found ways to solve the problem of how to dye fabrics. They’ve found dyestuffs in plants, minerals, and animals; through continual experimentation they’ve realized that certain salts (mordants) will help make the dyes colorfast. The process of oxidizing, then reducing indigo must have taken a long time to discover. It amazes me that such a complicated process could be developed in many countries and cultures, each with their own way of accomplishing the same thing, and all to get a permanent blue dye.

 

nilda-and-acopia-women

Alpaca wool yarn dyed with cochineal.

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rabbitbrush-with-mountain

Rabbitbrush blossoming in October in the southwest corner of Salt Lake Valley, Utah.

In my STEAM it Up class at American Academy of Innovation, my students have conducted an inquiry lab that combines chemistry and technology with history and an ancient art form: dyeing cloth. I reported on a similar lab two years ago, but we have taken it much further and created an investigation that would work well for all chemistry classes without requiring too much equipment or expense. This activity fits in well with the NGSS dimension of science and engineering practices, as it allows students to identify variables, create experimental procedures, collect data, and report results in a fun and engaging way that incorporates art and the history of chemistry. Since dyestuffs are found around the world, there is also a global education component.

collecting-rabbitbrush

My STEAM it Up students collecting rabbitbrush blossoms near American Academy of Innovation (the bright orange building in the background).

We live in Utah, and there are a number of dyestuffs available that were used by Native Americans. Some materials, such as cochineal, were imported and traded for from as far away as modern day Mexico. Others are native to Utah, such as rubber rabbitbrush or Ericameria nauseosa. Our new school was built in a grassland area in the west side of Salt Lake Valley that was formerly used by Kennicott Copper Corporation (now Rio Tinto) as a mine and waste dump. After millions of dollars in cleanups, the site is now the new planned community of Daybreak, and our school is on the west edge near the South Jordan Trax Station. Since it is a former prairie, rabbitbrush grows around us in the empty lots right next to our school.

cutting-rabbitbrush-blossoms

Preparing rabbitbrush blossoms for dyeing.

I had read that marigold blossoms make a good dyestuff, so on the day of our first attempt, I snipped half the blossoms off my marigold flowerbed (which grew up from last year’s seeds). My students and I took a mini field trip about 50 yards from the school where rabbitbrush was growing. It was the end of September and the brush was just beginning to bloom with bright yellow flowers in clusters. We collected several buckets. The species name of nauseosa is well earned, as the smell is a bit nauseating (some students are more sensitive to it and can get itchy eyes, so be careful of this). We also had walnut shells, cochineal, and the marigold blossoms as our dyestuffs.

rabbitbrush-blossoms

Rabbitbrush blossoms ready for boiling in the dye bath.

Students teams of two each decided on a variable to test, such as the type and concentration of dyestuff; the type and concentration of mordant (a mordant is a metal salt such as sodium carbonate [washing soda] or alum powder [hydrated potassium aluminum sulfate]) that helps the dye bind with the fabric threads); the temperature and duration of the dye bath; and colorfastness (if the dye holds its color upon washing). They determined a procedure for testing their one variable while holding the rest constant. We then dyed small swatches of white terrycloth washcloths. A further variable could be the type of fabric used, but I only had the terrycloth for now. I hope to order some untreated cotton and wool yarn and dye them as well.

rabbitbrush-and-marigolds

Rabbitbrush and marigold blossoms ready for dyeing.

Our basic procedure was to boil two Pyrex dishes half full with water. To one the mordant was added, to the other the dyestuff. The cloth swatches were first boiled for 10 minutes or so (depending on the group’s procedure) in the mordant, then the swatch was added to the dye bath.

cooking-rabbitbrush

We soaked white terricloth pieces in a boiling alum solution (the mordant), then boiled them in the rabbitbrush dyebath.

The results were excellent, and we were careful to label all the swatches with Sharpie permanent markers so that we could make comparisons after. We cut the dyed swatches in half and I washed one half at home in my washing machine. Each swatch was scanned into my computer and the eyedropper tool in Adobe Photoshop (you could use the Gimp as well) was used to sample three places on each swatch and record the RGB values. We averaged the values, and compared them to see which combinations of variables gave the best results.

dyeing-with-cochineal

We also dyed terricloth swatches with cochineal and an alum mordant.

We also tried adding more than one dyestuff to the same bath (doesn’t work well) and overdyeing, that is, dye a swatch with one color, then put it in a different color. We also tried an ornamental plant that was growing around our school, which I call firebrush; it has green to pink-red leaves (older interior leaves are more green). The firebrush provided great pigment upon boiling, and turned the cloth a nice pink color, but when rinsed out, the color gradually changed to a medium green. I suspected it might be a pH indicator, so I dipped part of one green swatch in vinegar and found it turned bright pink again. Only those two colors – green when neutral, pink in an acid. But it is apparently a good indicator and a fairly colorfast dye.

first-swatches-2016

Our first dyed swatches, labeled with permanent marker. The left swatch is rabbitbrush, the second is marigolds, the third is cochineal without any pH modification, the fourth from left is cochineal with Cream of Tartar added, the last (right) swatch is cochineal with vinegar added.

As a further experiment, we tried adding Cream of Tartar or vinegar to the cochineal to see if we could turn it from magenta-burgundy to more of a bright red color or even orange, with mixed success. We got a bit more reddish color with Cream of Tartar, but never got to orange. Reading websites and other sources, I found that we need a stronger organic acid that wouldn’t dilute the dyebath, such as citric acid. To turn the cochineal more purplish, ammonia can be used. We also tried cochineal with rabbitbrush but still did not get an acceptable orange – just a salmon pinkish color. We need orange because our school colors are Innovation Orange (you can see our building from miles away, as the photos show) and Titanium (we are the Titans). We could also some other dyestuff, such as madder root, sandalwood, or safflower.

swatches-2016

Swatches from our dye experiments. The ones on the bottom are pieces that have been washed to test colorfastness. The brown swatches are from walnut shells and hulls soaked in water over several days. Other swatches test different types of mordants (alum versus soda ash versus Cream of Tartar) or different concentrations of dye.

We experimented for several weeks with different combinations and the students wrote up their final conclusions. Here is what we learned: The best mordant for rabbitbrush, marigolds, and cochineal is alum powder. Cream of Tartar tends to gladden (or lighten) the colors, whereas soda ash (sodium carbonate) tends to darken or sadden the colors. Cochineal was less colorfast than we expected based on previous experiments, and tended to bleed all over the other colors when washed. Walnut shells seemed to do best with soda ash as a mordant. Overdyeing was only partially successful; we were trying to get a good orange and never did. The marigolds didn’t make a good orange either – but did do a nice golden brown color. Walnut shells with rabbitbrush made a nice golden tan, but cochineal with rabbitbrush depended greatly on which was dyed first; the overdye tended to eliminate most of the first dye.

fireweed-results

The results of our experiment with firebrush, an ornamental shrub with green inner leaves and scarlet outer leaves and wicked thorns. The dyebath was bright pink, as in the swatch second to left, but when rinsed out it turned green as in the swatch second from right. I took a rinsed green swatch and dipped it in vinegar and the bottom turned pink again. Firebrush is apparently a pH indicator.

A final variable is to test different fabrics. I ordered more dyes, including madder and indigo, from Dharma Trading Company in November as well as untreated merino wool yarn and cotton cloth, with more alum powder and citric acid. Adding the citric acid to the cochineal did indeed turn it red (and eventually orange). Adding ammonia turned it purple. It worked wonderfully on the untreated wool yarn; I dipped one end in the regular cochineal and the other end in the cochineal with citric acid and got a beautiful variegated red to burgundy-crimson skein that held its color well upon rinsing and washing. The cotton cloth didn’t hold as well; I make the cloth purple to orange and even let it set overnight in the dyebath, but upon rinsing all the cloth turned back to a light magenta. The rabbitbrush made a nice soft yellow for the merino wool yarn.

cochineal-dyed-yarn

Merino wool yarn dyed with cochineal. I varied the pH by adding citric acid to get the brighter red colors, and dyed one end of the skein with regular cochineal and the other end with citric acid treated cochineal to produce variegated yarn. Now to crochet it into a sweater . . .

My wife is amazing at crocheting, and my ultimate STEAM art product will be for her to use our naturally dyed merino yarn to create a sweater and a beanie. I also want use the dyed pieces of cotton to make a quilt in the shape of our school logo. I know several professional quilters who can do this for us. If the cotton isn’t accepting the dyes, then I must experiment further. Perhaps I didn’t soak the cloth in the mordant bath long enough. I am still experimenting with getting blue colors from woad and indigo, but more on this in a later post.

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aai-video-frameIn my last post, I said goodbye to Walden School of Liberal Arts after teaching there for six eventful years. My original plan was to spend a year in Washington, D.C. as an Einstein Fellow, but despite making it to the final round, I was not chosen. My Plan B was to go back to school for a PhD, but even though I was accepted to the STEM Education program at the University of Kentucky, I deferred for at least a year so that I could earn up more money for the move. I interviewed at four schools and received two offers, and accepted the offer at American Academy of Innovation.

aai-charter-school-rendering-s

Illustration of American Academy of Innovation

It is a brand new charter school with a mission for project-based learning, stem education, and international partnerships. They started building it in January and the contractors were still putting in finishing touches as we met for the first time as a faculty on August 15, 2016. Our Director is Scott Jones, who has a great deal of experience directing and working in charter school environments. The teachers have been hired from all around, some from Texas, the East and West Coasts, and several from Utah, Idaho, and Alaska. It appears to be a highly creative group of teachers.

aai-innovation-orange

Innovation Orange: American Academy of Innovation on my first day there.

We took a tour of the building and saw what it will look like in the next two weeks – except for my science room. It hasn’t been finished, partly because of last minute changes to the water and gas lines, partly so that they can get my input. I have since designed the lab, with four student stations, a fume hood and teacher demo desk, and lots of cupboards for storage. As I am writing this (November 14, 2016), the contractors are building in the lab stations – hooray! – and I am teaching out of the library.

faculty-touring-school

Faculty of American Academy of Innovation touring the school; August 2016.

For our first two weeks we met as faculty to prepare and plan. We revised the school’s vision and mission statements. Here are the new ones:

The Vision of American Academy of Innovation is to empower the individual mind to improve the world.

Our mission statement:innovation-defl-a

The American Academy of Innovation combines academic fundamentals; career, technology, and 21st Century skills with international and community partnerships through project-based learning to ignite an innovative mindset within the individual and society.

I most like that our overall goals are to ignite an innovative mindset and to empower the individual to improve the world. I have attended many educator conference sessions on Problem-Based Learning (PBL), so I volunteered to share what I’ve learned with the rest of the faculty and to go through the eight characteristics of PBL, working through a potential large-scale problem as an example. I chose an expedition to Mars (which I’ve used as an example all summer at meetings for potential parents and students). Other teachers volunteered to share their expertise, so we trained each other. Scott also brought in some experts from other charter schools to talk about how we will implement special education and organizational culture. We took time to plan out what our first few days would be like as we started training our new students toward project/problem-based learning.

aai-lobby-august-2016

Lobby of American Academy of Innovation; August 2016. We still had much work to do putting together tables, chairs, desks, and filing cabinets.

In addition to holding daily meetings, we helped to put together chairs, desks, filing cabinets, and other furniture. Parents and students came in to help, and by the time the first two weeks were over, the school was shaping up and ready for occupancy.

first-day-of-school

AAI students meeting in our gym for introductions on the first day of school; August 31, 2016.

On August 29, we held our first day with students at the school. These first two days were to be an orientation to get the students excited about being here and help them get to know us and each other. Some had come from neighborhood schools and knew each other before, but some had come from charter schools or homeschooling. We met in our new gymnasium, and discovered immediately that the acoustics in there are terrible. It is basically a hollow concrete shell, so sound bounces all over the place and the small portable PA system wasn’t up to the job. After introducing the staff, we divided the students into groups and had them rotate through four sessions each day for the first two days.

marble-roll-1

Marble rolling group activity. Students use the pool noodles as channels to roll marbles from a starting line into a bucket. It takes teamwork and problem-solving skills.

My groups were about problem solving. Our first day I did the activity of using swimming noodles cut in half to roll marbles from a starting point into a bucket. As the noodles were short, they had to develop teamwork to move the marble along without dropping it. It was interesting to see leadership beginning to emerge from some of the students. Most of the small groups were eventually successful. It was a lot of fun.

marble-roll-2

Rolling marbles into a bucket as a group problem-solving activity.

Our second day, I ran an activity to make a simple paper helicopter based on Da Vinci’s helix machine. Students were asked to use inquiry to vary the shape of the basic helicopter and try different things. After experimenting and testing in a classroom, I had them drop the helicopters off our balcony in the main lobby and tried to photograph and videotape the results.

helicopter-drop

Testing our paper helicopters. What you get depends on what you’re testing.

Other groups toured the school, took polls for what our new mascot and school colors would be, and many other things. Overall I think we managed to convey a sense of excitement, innovation, and inquiry to the students.

making-marbled-paper

Making marbled paper. Oil paints are diluted with mineral spirits, then dropped into a metal pan with an inch of water in them. The oil/spirits mixture floats on top and can be lifted off by lying a piece of sketch paper on top.

On Wednesday, August 31 we held our first regular classes. We have four periods per day on an A-B schedule; each class is 90 minutes long. I’m used to 70 minutes, so I have to pace myself. Our school day starts at 8:30 and ends at 3:30 with 50-minute lunches, so it is a longer day than I’m used to. My schedule for A days is to teach 3D Modeling during first period to about 25 students (good numbers – I’ve been talking this up all summer). We didn’t have computers to work with at first, so I had to do preparatory things such as going through Drawing on the Right Side of the Brain activities and teaching orthographic and perspective drawing skills. Second period I have STEAM it Up, with only eight students (students didn’t quite understand what this class would be about, but that’s OK – a smaller group will be more mobile and experimental). My third period class is chemistry, again a challenge to begin with since I had an empty room and no sinks or lab stations. I started with six demonstrations using household chemicals and had them make observations. I had 12 students but this has grown to 16. My 4th period class is 8th Grade Science to about 20 students. I decided since the new SEEd standards are being implemented fully next year, we might as well implement them now at AAI. We created marbled paper on the first day.

astro-levels-activity

Astronomy activity to determine the correct order of levels of magnitude in the universe. It starts with multiverse at the top and ends at quarks at the bottom.

On B days (Tuesdays, Thursdays, and alternating Fridays) I have the following schedule: First period (B1) is astronomy to 7-8 grades. I began with my scale of the universe activity to arrange strips of paper in the right order from largest to smallest scale. This helps me see what they already know visually while providing a setting for the class. Second period is Innovation Design, basically my MYP Design class again for 7-8 grade students. We began with the bridge building activity that I modified from Wendi Lawrence’s spaghetti tower design challenge. Even with 90-minute classes, the student groups didn’t get as far as I would have liked, with only one truly successful group. I can see we have some work here, partly because the students don’t know each other and aren’t used to working together. My B3 class is 8th grade science again, and then I had a prep period B4.

the-big-sit-down

The big sit down: all our students lined up, then sat down using the student behind as a chair. I kind of worked . . .

Part way into September, one of our teachers, who is from China, found out he had a conflict with his Visa (he had not renewed it), and so was unable to work for the rest of the semester. We found substitute math teachers for his math classes, but no one to fill in for his two computer science classes. I volunteered to give up my prep on B4 to teach the computer science class. It has been a challenge teaching straight through every day without a prep period, especially trying to stay up on grades. Because of our lack of computers, we had to have the students pair up. He started with Scratch, so I was able to transition the students over to my own way of doing things without totally replacing his structure. I also want to implement using AppLab after Scratch, then move on to Python.

building-bridges

Bridge building design challenge for my Innovation Design class. They must span 12 inches and make a bridge strong enough for a Matchbox car to be pushed across. They are given 30 pieces of spaghetti, 10 small gumdrops, and one sheet of paper.

When you add to this that I now have a 45-minute one way commute it can be exhausting. Much of my after school time has been spent in weekly faculty meetings or designing my science lab or putting together the order for initial equipment, lab supplies, and chemicals. We purchased 27 Dell laptop computers, so I’ve also needed to spend time getting software installed including Daz3D Bryce, Stellarium, Gimp, Sculptris, Blender, and others as well as getting the 3D printer up and running. I come home and crash each evening. But slowly, day-by-day, we are making progress and the students are beginning to develop 21st Century skills for collaboration, communication, and creativity. It was a rocky start, but we are almost ready to implement the Big Project.

pouring-sidewalk

Our school was still under construction during the teacher planning weeks in August, but by the time students started we were ready. Except for my science lab, which was completed in November.

We identified four possible Big Projects as a faculty and had the students vote on which one they preferred. My descriptions were as neutral as possible because I didn’t want to be accused of influencing the vote. Except, of course, I may have sweetened the well by using an example of a Mars expedition during our summer meetings. The vote was to do a Mars expedition or Mars exploration theme for our project. I will report on this more in my http://Spacedoutclassroom.com blog.

science-room-august-2016

My science lab at the beginning of the school year. A white board and projector, but that’s about all. It looks much nicer now!

I’ve never worked so hard, and my health is probably suffering as a result. I’m not as young as I once was, and some days I truly feel it, but it has been an incredible ride so far. Over Winter Break I will be reporting on all that we have done in my classes on my two blog sites, so stay tuned.

right-side-of-brain

My 3D students on the first day of school. By this time we had chairs, but no tables or desks. So we handed out clipboards to each student. Here they are doing an drawing lesson where they turn a photograph upside down and draw what they see instead of drawing a face. They do a better job this way.

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