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The last two weeks I’ve been busy preparing my chemistry and astronomy curricula for school this fall and writing a Preliminary Proposal for the National Science Foundation’s Informal Science Education grant. That was submitted last Thursday, and then I’ve been gone to a family reunion over this last weekend at Bear Lake in northern Utah.

Aerial view of Eureka

Aerial View of Eureka, UT

My proposal has some changes from what I wrote last year; the core of having high school students work with historians, engineers, and other experts to document the history and uses of the chemical elements is still the mainstay of the Elements Unearthed project, but student-created videos aren’t as unique as they were two years ago when I first proposed this project. The NSF program is also more for informal science education: afterschool, public television, or museum programs outside the regular formal education system. Now that I am back teaching chemistry and multimedia in a high school setting, I have a group of students under my direction that can do much of the video editing and research themselves as part of my classes in a formal setting. What I am proposing for NSF to fund is the museum aspect of the project, thereby simplifying my proposal and making it more palatable. I am attaching the six-page project description here:

Small_Museum_Enhancement_Program

Based on what I’ve seen visiting museums across the country that have mining exhibits is that most mining towns are rural and don’t have the wherewithal to host a museum that can really stand on its own. Most small town museums are drastically underfunded and staffed with volunteers; the museums usually have poor Internet presence – if they have a website, it was probably created by somebody’s nephew ten years ago and is usually out of date and ineffective and doesn’t take advantage of Internet video, Web 2.0 technologies, or social networking links. The staff at these museums consists of elderly docents with a passion for local history and a great deal of personal knowledge that has never been recorded; the exhibits usually have faded labels and inadequate signage. So my proposal has three parts to it, all based on enhancing the quality of exhibits and the number of visitors to small town museums with mining exhibits, and all centered around what the museums need instead of what I want my project to do.

The first aspect of this Small Museum Enhancement Program is to meet with museum staff and determine what the museum most needs in terms of exhibit improvements or new exhibits, then provide the funds so that carpenters, electricians, and other contractors can fix up and rebuild the exhibits, such as providing better lighting to displays, building risers inside glass display cases to better display artifacts, cleaning and repairing the artifacts themselves, and in general digitizing and cataloging all the collections.

Eureka, Utah in 1911

Panorama of Eureka, Utah in 1911

The second aspect is to improve the museum’s online presence through redesigning the museum’s website and linking it to social networking sites, such as Facebook, Twitter, Scribd, GoogleEarth, etc. None of these small museums make use of blogs as a way of promoting the museum and keeping the public’s interest up, so I’m proposing that the staff be trained on how to set up and maintain a blog, including how to convert their photos and documents to be uploaded and linked as .pdf files to their blogs and to Scribd and other sites.

The third aspect of the proposal is what the Elements Unearthed project has always been about: adding to the museum’s collections by interviewing the staff, videotaping their tours of the museums, and collecting photos and oral histories from the community. Teams of local high school students will work with my students at Walden school to set up community nights where local townspeople bring in photos, documents, and other artifacts and allow us to scan or photograph them, then tell us their stories of the town and the mines on camera. We’ll edit all of this into the podcast/YouTube videos as we already have been doing. One addition is that we’ll also create “point-to-point” video segments based on specific locations in the museum corresponding to particular displays and create short videos that describe the display, show the docent explaining it, and add community and other resources beyond what the display can hold. These videos will be placed on iPads and used by visitors as they tour the museum, playing the videos as they reach each stop on the tour.

These are the three main points of the NSF-ISE proposal. Assuming this proposal receives encouragement to proceed, the final proposal must be submitted by early December. Based on my feedback from last year, I need to develop a stronger collaborative team instead of trying to do all of it myself (thereby increasing the probability of success) and I need a stronger evaluation plan, which means actually having a third party firm involved to plan the experimental design. NSF doesn’t want just projects that are worthwhile, they wan them to also enhance the field of informal science education through fundamental scientific investigation of what types of programs are effective for science education in informal settings. These strategic impacts mean a carefully considered methodology, and my attempts to set up a plan last year weren’t seen as strong enough strategically.

Toward that end, if anyone out there would like to comment on my proposal (if you think it is worthwhile, and if you have suggestions for improving it, etc.) then please take a look at the Preliminary Proposal and give me some feedback, either as a comment to this blog or to my e-mail at: elementsunearthed@gmail.com.

Thanks!

David Black

For the last week, I’ve been busy preparing for my classes at Walden School, including inventorying the science lab room (which is also my classroom) and planning out my course schedules. I’ll be teaching two sections of Chemistry, one of Astronomy, one of Computer Technology (a basic computer literacy course required in Utah), a section of Media Design, and a section of Video Production. This is, for me, a perfect schedule. In the meantime I’ve also been preparing a series of maps and 3D images of the Tintic Mining District, focusing on the ore deposits and the various mines located there. I’ve also prepared the script for this section of the video, which I have pasted below:

Mines in the East Tintic Mts

MInes and Roads in the East Tintic Mtns.

Tintic Geology

To understand how the ore bodies in the Tintic District were deposited, we have to start about 800 million years ago in the Precambrian Period when the western portion of the North American craton rifted away from the rest of the continent along a line where the Wasatch Front now lies – this Wasatch Line has been an important hinge line in Utah’s geology ever since. For the next 600 million years, a sequence of ocean sediments including dolomite, limestone, shale, and sandstone were deposited off the coast in the geosyncline that would become western Utah. Beginning 150 million years ago, Nevada and then western Utah were uplifted as the Farallon tectonic plate was pushed under North America. Like a throw rug being wrinkled up as it’s pushed over a hardwood floor, western Utah was folded by thrust faults into a large mountain range during the Sevier orogeny about 70 million years ago. This thrusting continued across eastern Utah and into Colorado and Wyoming during the Laramide orogeny, building up the Uintah and Rocky Mountains.

East Tintic Mines

Mines in the eastern portion of the Tintic Mining District

Then, about 50 million years ago, the Farallon plate began to collapse from underneath the continent. As it peeled away, a wave of volcanism moved from east to west across Colorado and Utah. Intrusive laccoliths rose to the surface, bulging up the LaSal and Henry Mountains in eastern Utah and forming explosive calderas in several places in western Utah. About 35 million years ago, a series of calderas formed in the area that would become the Tintic Mountains. A large andesitic volcano rose up from eruptions of ash and tuft.

Tintic Standard ore samples

Ore samples from the Tintic Standard Mine, eastern district.

About 31.5 million years ago, the volcano collapsed as the intrusive magma began to cool. Mineral rich fluids were injected into the surrounding limestone, quartzite, and dolomite as replacement beds. The hot magma caused the carbonate rocks to decompose; for example, limestone turns into lime or calcium oxide and carbon dioxide gas when heated. This left large cavities that then filled up with the mineral-laden magmas. These deposits are called stopes, such as the famous Oklahoma stope of the Chief Consolidated mine. The carbon dioxide released from the decomposing limestone and dolomite in turn dissolved into the hot magma, making it a kind of lava champagne, and reacting with it to form various exotic minerals, some of which are found nowhere else.

More Tintic ore samples

More ore samples from the Tintic District

The primary ore-bearing minerals in the Tintic District are enargite, tetrahedrite, galena, sphalerite, pyrite, marcasite, and native gold, silver, and copper. But many more minerals are present, including unusual minerals that blend copper, silver, tellurium, arsenic, sulfur, carbonates, hydrodixes, etc. At the Centennial Eureka mine, over 85 different minerals have been identified, ranging from common pyrite, malachite, and azurite to minerals found only here. It is the type locality (where the mineral was first identified) for leisingite, frankhawthorneite, jensenite, juabite, utahite, and eurekadumpite. Other rare minerals include xocomecatlite, carmenite, adamite, duftite, and mcalpineite.

These mineral deposits occurred around the edges of the caldera and formed the five large ore zones of the main Tintic District. The Gemini Ore Zone runs to the west of Eureka south to the north edge of Mammoth Gulch. The Gemini, the Bullion Beck and Champion, the Eureka Hill, and the Centennial Eureka mines (known collectively as the Big Four) are located on this zone.

The Chief-Mammoth Ore Zone begins under the center of Eureka and extends due south across the mountain to the east end of Mammoth Gulch. The Chief Consolidated mine is located on the richest ore body, which is right under the center of Eureka city; up the hill is the Eagle and Blue Bell mine, named for the beautiful deposits of azurite found inside. Further south over the top of Eureka Peak lie the Grand Central, Mammoth, Apex, and Gold Chain mines that are also part of this deposit.

Ore zones in the Tintic District

Ore Zones and Major Mines of the Tintic Mining District

The Plutus Zone branches off of the Chief-Mammoth Zone high up in the Tintic Mountains. The Godiva Zone starts just east of Eureka and runs southeast in a curve where it joins the Iron Blossom Zone, which continues in a curve south and then southwest. Some mines in these zones include the Godiva, May Day, Humbug, Beck Tunnel, Sioux, and Iron Blossom mines.

In the eastern section of the Tintic District, several zones of minerals were deposited and were among the last to be discovered because they are overlain by 400 feet of igneous rock. These bodies include the Burgin ore body, the Tintic Standard, and the North Lily bodies. Other bodies are located at the Apex and Trixie mines.

In the southern section of the Tintic District, the large replacement bodies give way to smaller fissure veins that are only two feet wide on average but can be up to 4000 feet long. Here, the mineral-bearing magma was injected into cracks and fault lines already existing in the host rocks. The Dragon mine is the only true open pit mine in the area; it sits on top of a network of fissure veins at the south end of the Iron Blossom Zone. Other mines in the area include the Swansea and Sunbeam mines at Silver City, the Tesora and Treasure Hill mines at Ruby Gulch, and the Showers mine at Diamond Gulch.

More ore samples from the Tintic Standard Mine

More ore samples from the Tintic Standard Mine

The final chapter in the area’s geomorphology began about 17 million years ago when normal faulting created the Basin and Range province, lifting up blocks to form the mountain ranges of Utah and Nevada, including the East Tintic Mountains. Other blocks sank to form the valleys, such as the Tintic Valley. Erosion has exposed the ore bodies in many places, including the outcropping that George Rust stumbled over in 1869. It was to become the Sunbeam Mine.

This morning I accepted a job offer to teach full-time at Walden School in Provo, Utah. (here is their website: Walden School Website). I will be teaching a combination of chemistry, earth science, and multimedia courses at the high school level. Walden is a small charter school that follows the Montessori philosophy of providing a rich learning environment and letting students have a large say in the direction and content of their education. This happens to coincide very well with my own philosophy, which I have stated here before, that science classrooms need to go beyond hands-on learning and teach students how to be creative contributors to their own education, through building their own science content or conducting their own experiments.

Materials for Mars 3D activity

Materials for the Mars 3D activity

In fact, the fit for me is so good that if I had sat down and designed the perfect situation for what and how I like to teach, it would be very similar to what Walden School has to offer. And it will be ideal for The Elements Unearthed Project. It will provide a base of operations, so to speak, from which to apply for grants and gain support as well as a group of dedicated, creative students to work with. Teaching chemistry and earth science in addition to the multimedia I’ve taught for the last ten years will also allow me to cross-pollinate the classes so that students can do diagrams, animations, and videos for their multimedia class but also get credit in chemistry or earth science. This is the way project-based-learning (CBL) can be more efficient as well as more effective.

I’ve struggled this last year since returning from my fellowship at the Chemical Heritage Foundation to make financial ends meet by creating Business Profile Videos for clients. The economy being the way it is, all the businesses we’ve contacted love the idea of a YouTube video advertising their products or ideas, but hardly anyone can afford to pay what the videos are actually worth. So for the last two months I’ve been searching for full-time and part-time jobs; it takes a great load off my mind to know I will have a regular income. Although my days will now be spent teaching, I think the overall pacing of the project can increase; I no longer will have to spend all my evenings working on business videos and can devote almost as much time as now to the video episodes I’ve already filmed.

It will also be great to get back to science teaching. I’ve missed it, and I’m looking forward to dusting off and updating some of the great lesson ideas and activities I’ve learned from NASA and elsewhere. I can bring back the Elementary Science Tutorial Program I began at Juab High School so many years ago. Now my students can build the 3D model of the nearby stars I developed for my astronomy classes at Provo Canyon School. Now the Mars 3D project I developed at MATC can be shared between multimedia and earth science classes. Now The Elements Unearthed Project will be able to draw on students from multiple disciplines in a school that believes in student creativity, project-based teaching, and expeditionary learning.

Table top star model

Table-top 3D model of the nearby stars.

Instead of the factory model, one-size-fits-all style that is killing our public high schools, where subjects are fragmented and divorced from each other, I believe in teaching holistically and individually and expecting students to achieve highly creative work. Now I’m going to put this philosophy to the test.

The second part of the video on beryllium is now finished. You can watch it here:

Beryllium Unearthed (Part 2)

Beryllium Unearthed (Part 2)

This movie requires Adobe Flash for playback.

This video has literally been 2 1/2 years in the making; my students Amy Zirbes and Nathan Jane videotaped our interview with subject expert Phil Sabey, the Manager of Technology and Quality at the Delta mill, in NOvember, 2007. This video discusses the history of mining beryllium at the mine site in the Spor Mountains of western Utah, including how the bertrandite deposit was discovered, and the land rush that occurred as a result (including an incident involving Maxie Anderson, who was head of Ranchers and the general counsel for Anaconda. Maxie Anderson went on to be one of three men to first cross the Atlantic in a helium balloon in 1978). This video also shows how bertrandite it is mined today by Brush Engineered Materials using open pit mines, then transported and processed at the concentration plant near Delta, Utah. The concentrated beryllium hydroxide is then shipped by rail to Elmore, Ohio for final refining into beryllium metal, alloys, and ceramics products. This episode also discusses Chronic Beryllium Disease, the main health hazard of refining or working with beryllium.

Chronic Beryllium Disease:

Beryllium dust, when in the air in concentrations of greater than 2 micrograms per cubic meter, gets inhaled and irritates the lung alveoli. The body treats it as an invading body, and sends white blood cells which surround the beryllium particle and form small granules called granulomas in the lungs. At this point, a person is said to have sub-clinical CBD or is “sensitized” to beryllium. Most people who are sensitized do not develop clinical CBD, but in about 2-5% of sensitized people, the immune system overreacts and the granulomas build up to where the lungs become stiff and respiratory function is impaired, leading to symptoms similar to pneumonia. There is no cure once CBD has set in, and the eventual result is painful death.

Before the effects of beryllium dust were known, a high number of workers in the beryllium industry were getting sick, especially in certain plants such as the old Brush Wellman plant in Lorain, Ohio. Beryllium in its ores (beryl crystals and bertrandite) is tightly bound to the crystal lattice and is therefore harmless. But refining bertrandite or beryl means that the beryllium is physically and chemically separated from the crystal, resulting in fine beryllium particles getting into the air unless precautions are taken. The effects of beryllium disease were well enough known by the mid-1960s that when the Delta concentration plant was built, safeguards were put in place that reduce beryllium dust to under 0.2 micrograms per cubic meter of air, or less than 10% of the maximum safety levels. Workers also wear respiratory equipment such as facemasks with filters to prevent even that level of dust from entering their lungs. There has not been any incident of chronic beryllium disease in the workers at the Delta plant.

Final beryllium metal, alloys, and ceramics are also fairly safe as the beryllium is part of the metal and not airborne. The danger occurs when these materials are cut, machined, or milled, which allows beryllium particles to get into the air where they can be inhaled. The only way to cure chronic beryllium disease is to avoid it in the first place by preventing beryllium dust from entering the air. Special precautions must therefore be taken in any business that handles beryllium. OSHA has been studying CBD and is likely to be coming out with new and even stricter standards soon.

Replacing topsoil Eureka Utah

Replacing topsoil in Eureka, Utah

On my visit to the area around Eureka, Utah last Friday, June 4, I not only wanted to visit Mammoth and Silver City, but to also document the efforts by the Environmental Protection Agency to clean up the town. I had traveled through Eureka a few days before on Memorial Day and noticed that the lawn and soil around the LDS chapel in Eureka was being dug up to a depth of about 18 inches. On Friday, crews were in the process of bringing in new soil in dump trucks and spreading it over a layer of black plastic where the lawns used to be. Normally I wouldn’t have noticed it much – just chalked it up to them putting in a new sprinkler system or something similar. But I knew differently. This was the latest site in an ongoing process to replace the topsoil throughout the entire town, which is a huge undertaking. All the old mine sites throughout the district have left a legacy of environmental contamination and pose a danger to careless explorers who try to enter mine shafts or tunnels or ruins.

Ore dump at Dividend

Ore dump at Dividend, Utah

When silver ore was discovered in the East Tintic Mountains by George Rush in 1869, it ignited a stampede of mining claims that spread throughout these mountains. New deposits were soon located and claimed, and the ore was assayed to be rich in silver, gold, lead, zinc, copper, and other minerals, usually in the form of metal sulfides. The most level sites near the mines quickly grew into the towns of Eureka, Mammoth, Silver City, Diamond, Knightsville, Dividend, etc. These towns were usually as close to the mines as possible so the miners didn’t have far to walk, so that miner’s houses and the mine buildings, hoists, smelters, railroad depots, and city businesses all competed for space in the narrow canyons. Tailings dumps of discarded minerals and slag from the smelters covered the hillsides around and above the town. Dust from these piles was blown by the frequent winds (this is western Utah, after all) and blanketed the whole town. Nobody thought much of it at the time. It was all just part of life in a mining town. But the entire topsoil was contaminated with lead and other metals down to about two feet under the surface.

Limestone rip-rap in Eureka

Limestone rip-rap covering a slope in Eureka, Utah

Downtown Eureka with limestone rocks

Clean-up operations near downtown Eureka, Utah

Today, the EPA has identified the area around Eureka as a SuperFund site, spending millions of federal dollars to clean up the contamination.  One by one, the yards of the residents and businesses are being dug up and the soil replaced, brought in from a staging area east of town. To prevent the tailings piles from blowing more toxic dust around the town, broken limestone rocks called rip-rap are being hauled in from a nearby quarry and are carefully placed to cover over the tailings piles to prevent further erosion by wind and water.

Mine dump in Tintic Mts.

Mine dump in East Tintic Mtns.

The work is progressing throughout Eureka, but the entire mining district has the same problem. Recent exploratory work has dug up the tailings piles in Silver City again, leaving the yellowish sulfides once again exposed to erosion. Many of the mine sites in the hills are owned by small-time private owners who keep the mines open on an occasional basis. They don’t have the resources to prevent the erosion of their tailings piles, and much of the East Tintic Mountains is contaminated just as Eureka itself is.

Old mine shaft

Abandoned mine shaft at Dividend, Utah

Another problem in the area is the many abandoned mine tunnels and shafts. Mines today are required to provide reclamation funds before the mine can even open, but it wasn’t an issue in the 1800s and early 1900s when most of these mines were active. The owners took the ore from the hills, then left all the scars, holes, pits, slag, tailings, and buildings behind when the ore ran out and their companies closed. Now these ruins are a hazard to casual explorers; every year or two someone dies falling down an abandoned mine shaft in Utah. The state has begun a program to close off these mines; to place grates or metal doors in the tunnels and shafts or to blast the entrances closed. Over 8000 mine sites have been closed off throughout the state through this program, but many, many more remain to be done.

Knight Smelter at Silver City

Ruins of the Knight Smelter at Silver City, Utah

Smelting or concentrating the ore brought its own environmental problems. Jesse Knight, the silver magnate that started Knightsville just southeast of Eureka, also built a smelter at Silver City in the early 1900s that operated for about eight years. The foundations of this smelter still remain, as do residual chemicals used to concentrate the ore, including mercury. When I visited the site on Friday, I found a man and his two young girls exploring the site. I suggested that he wash off his girls’ hands and shoes carefully once they were done because the whole site is contaminated with mercury (June McNulty, who runs the Tintic Mining Museum in Eureka, told me that he used to play with pools of liquid mercury metal that would seep into pockets around the smelter).

Knight Smelter

Remains of the Knight Smelter at Silver City, Utah

Right to the south of the old smelter lies a large heap of grayish tailings, now slowing growing a crown of weeds and grass. All the tailings left from the Knight mill were scooped up in the 1980s and placed on a pad with drainage pipes running through the pile, then a solution of cyanide was pumped and sprayed over the pile, leaching its way down through the tailings and chelating with the remaining gold and silver. The ore from these mines has been worked and reworked to get every last fraction of value out of it. But now the pile has been left just like all the other piles around, but with the addition of cyanide. I don’t know if steps have been taken to reclaim the pile, but I wouldn’t want to walk around on it.

Leaching pile at Silver City

Cyanide leaching pile at Silver City, Utah

The efforts to clean up these environmental messes is necessary, but it does come at a cost beyond just money. To clean up the town and make it safe to live in, its essential history and character has been changed.  The heavy equipment moving in limestone and soil has shaken apart a number of fragile historical structures, including buildings, homes, and headframes. Where there were colorful tailings piles slowly returning to nature, there are now carefully constructed fresh piles of gray limestone rocks, an ideal hideout and breeding ground for rattlesnakes (no joke here – I ran over one in my minivan as I was driving up the road to Mammoth). Eureka doesn’t look the same as it did ten years ago.

One can argue that Eureka must be dynamic and capable of changing. It’s not a museum but a living town, and change is part of life. But the historian in me hates to see history destroyed in the process. That is one of the main reasons I’ve started the Elements Unearthed Project and have traveled to Eureka several times in the last few years with my cameras and equipment; as the EPA clean up progresses, the town is changing and I want to preserve what can be preserved of the history before it’s gone forever.

Tailings piles at Silver City

Erosion of tailings piles at Silver City, Utah

The beryllium video second half is progressing well. I’ve decided to do the three episodes on the TIntic Mining Districts next instead of blown glass because It’s fresh on my mind and I now have all the footage and photos I’ll need. My goal is to get the beryllium video done and uploaded by the end of this week, then the Tintic videos by mid-July. Then I’ll start hitting the streets looking for financial sponsorship to continue this project.

Loading chute at Dividend Utah

Ruins at Dividend, Utah

The last few weeks I’ve had to neglect the Elements Unearthed project in order to finish a client video that had a tight deadline. It was uploaded to YouTube Thursday night, so I now have a little bit of a breather before the next project and am back at work on Part 2 of the beryllium video. Winter has finally decided to let go (after one last gasp – we had a snowstorm here just two weeks ago), and already the early summer heat is drying out the cheat grass and turning it a brownish-purple color on the lower south-facing slopes. I decided now was the time to do some exploring and photography while the grass is still green in the mountains.

Belt wheels and Mt. Nebo

Belt Wheels and Mt. Nebo

Over the last two years I’ve visited the Tintic Mining District several times with students and my own children and have collected a considerable amount of photos and video clips, including a tour of the Tintic Mining Museum and an interview with June McNulty, who runs the museum with his wife. But there were several places in the district that I hadn’t visited, including Mammoth and Silver City. So yesterday (Friday, June 4) I packed up the cameras and headed for the hills.

Glory hole at Dividend

Glory hole at Dividend, Utah

Change room stove at Dividend

Change room and stove at Dividend, Utah

I stopped first in the hills above Burgin, the site of the town of Dividend, so called because the mine paid out fairly decent dividends to the miners compared with other mines in the district. I decided to climb up the hill further than before, toward the two large rusty tanks that can be seen from the road. I was surprised to find much more there than I had known about before, including the ruins of miner’s houses (some semi-wild purple irises and lilacs were still alive and blooming). A processing plant once existed here, and the ground is covered with yellowish-stained rocks and pieces of slag and everything smells of sulfides. One ruin 2/3 up the hill still has an old rusted stove for keeping the miners warm in what was probably the change room – the mine portal itself is just above the room, and there are even a few remains of timecards used to clock in and out of the mine. The few I looked at were dated from 1971, which was about the time that the mine at Dividend finally closed down. Mining continued, periodically, further down the slope at Burgin. Almost forty years of weather has taken its toll; all the roofs and any other wooden structures have long since rotted away, leaving old, dry fragments of boards with rusted nails sticking out littering the ground. Most of the equipment is gone, taken by looters and souvenir hunters, but enough of the foundations and structures remain that one can imagine what Dividend looked like in its heyday.

Wild irises at Dividend

Wild irises at Dividend, Utah

The road past Dividend is off the main path of Highway 6. It’s a good road, well maintained and asphalted but not much visited. I only saw two other cars and a motorcycle during the four hours I spent exploring along the road. The East Tintic Mountains between Dividend and Eureka are dotted with old mining ruins and tailings piles, with dirt roads leading off frequently up every side canyon and ridgeline. Most of the area is posted No Trespassing, so I limited myself to taking photos from the main road. It is still late spring up there; the maple trees in the canyons have only just gotten their leaves, and wildflowers including mountain lupine and Indian paintbrush cover the hillsides.

Indian paintbrush

Indian paintbrush near Eureka, Utah

Blue Lupine

Blue Lupine near Eureka, Utah

I traveled through Eureka and saw the continuing cleanup efforts there (more on this in my next post) and drove on to the town of Mammoth. Located in a side box canyon just to the south of Eureka, this was one of the richest areas of the Tintic Mining District. The mines are located ringing the valley – many long since abandoned but several showing recent work. With prices for gold and silver high right now, much exploration is underway to re-work the old claims and tailings piles and to do new exploratory drilling. Again, most of the area is posted and is private property; I limited myself to the main streets of Mammoth to photograph the old buildings and mine dumps.

Mine at Mammoth Utah

Mine at Mammoth, Utah

At one time, when the processing plant was in full operation in the early 1900s, Mammoth boasted a population of about 2000. The people lived in the upper eastern portion of the canyon (Upper Mammoth) while the mill was at the mouth of the canyon lower down the slope (called Robinson after the mill’s foreman and later Lower Mammoth). Once the town was incorporated, public works such as churches and even a hospital (rare for a mining town) were built in the middle, or Midtown. In the early 1930s, my father used to visit his first cousin Ralph Larsen, whose family lived in Mammoth. During the winter the road leading up to town would be covered in packed snow, and the two of them would ride their sleds from Upper Mammoth all the way down to Highway 6, almost two miles, without ever stopping. Then they’d have to wait for someone to give them a lift back to the top.

Miner's shack in Mammoth Utah

Miner's Shack in Mammoth, Utah

Even though the mines had all closed by the 1950s, Mammoth somehow escaped the fate of most boom-and-bust mining towns; it never completely died. A few people hung on. Over the last ten years, since I last drove up here, it even appears to have grown in population. More houses have been fixed up and are occupied than before, and it is becoming an artistic community of sorts. Renewed interest in mining has also given the town a boost.

Lizard

Lizard in the ruins at Dividend, Utah

After Mammoth, I visited the old Jesse Knight smelter at Silver City and drove up the canyon there, but I’ll leave that for next time.

This blog has reached a milestone over the last week. Over 15,000 people have visited this blog since it was begun in Oct., 2008. Since my fellowship in Philadelphia last summer, the viewership has risen greatly, and I’ve been averaging over 1500 visitors per month with 2600 in March as my top month. I don’t know how that compares to other blogs out there, especially on such an esoteric topic as the origins and uses of the chemical elements, but it represents to me that my purposes in creating this blog are being fulfilled – people are finding out about the Elements Unearthed project and are hopefully learning about the elements (although this is impossible to assess using just the WordPress stats).

Monthly Blog Stats

Stats for The Elements Unearthed blog

I can’t track demographics about the age or interests of the visitors except by looking at the most common search terms they’re using. Some of the time the searches bring people here accidentally – for example, they might be looking up how to build a water turbine and find my post on the water turbines used at the Du Pont Gunpowder Factory in Delaware. I don’t have any instructions that would be useful for them, and their purpose wasn’t to find out about how gunpowder was made, but here they are. A rough estimate is that about two-thirds to three-fourths of the people coming to this blog are doing so because of legitimate searches involving chemistry, the elements, or the history of science or mining. I hope that I have provided the information they need.

I get a few searches every day about the Tintic Mining District around Eureka, Utah. This is probably because not many other sources exist. Some of the comments written show that some of these visitors had relatives that worked there (so do I – one of my great grandfathers died as a result of injuries received as a miner in the town of Diamond, part of the Tintic District). This lets me know that I need to soon do the episodes on the Tintic District. Now that the weather is (mostly) getting better, I hope to take one final trip to the area around Mammoth, Diamond, and Silver City to complete the photos and video I’ll need. My plan this summer is to visit a mining area at least twice per month. Then, if I have a school team that wants to do that area, we’ll have much of what we need all ready to go for the 2010-2011 school year.

Search engine terms

Recent search engine terms which brought visitors here

Ultimately, it’s the videos that this site is about. If you want to play them on YouTube, you can simply look up “davidvblack channel” in the YouTube search engine and all 23 of my videos (including the Business Profile Videos and my animation demo reel) are there. This blog’s purpose is to promote the videos and talk them up, giving some background into their creation. Once I have three topics done (the next topic after beryllium will be glass blowing), I will set up a dedicated website and upload the videos to iTunes, which will provide another location in addition to their existence here on this blog and on YouTube. There are some drawbacks to this blog as the primary source of the videos: since WordPress converts the video to FLV format, these videos won’t work on an iPod, iPhone, or iPad (I went to the local Mac store recently and tried out an iPad. The videos, being Flash based, won’t play). So I need a site like iTunes that can work for the Apple crowd as well (my kind of people).

Here are some stats on how the videos are doing: The episodes that have been finished so far have been the two parts of the Periodic Table featuring my interview with Dr. Eric Scerri of UCLA and the first half of the episode on beryllium.  On this blog site, the periodic table videos have been played over 370 times, and on YouTube they have been played over 1100 times. This isn’t to say that they have been played all the way through; the average play is about three minutes (which is why I try to keep my Business Profile Videos to three minutes or less).  They were uploaded about two months ago, so they’ve seen about 1500 plays or about 4500 minutes of viewing so far. I’m pleased with that. The beryllium video (which covers the uses, sources, and geology) has been viewed 82 times here and 27 times on YouTube since it was posted about two weeks ago. Considering it is a more limited topic, I feel that is a good start as well.

Even more surprising, to me, is that the Periodic Table videos have been close-captioned into Portuguese by Luis Brudna and have been viewed over 2200 times – twice as much as they have been viewed in English. Here is the link to the Portuguese versions: http://www.youtube.com/tabelaperiodicaorg#p/u/3/5lV6BIkAhvQ for the first of the four parts or http://www.youtube.com/tabelaperiodicaorg#g/u for the YouTube channel. The Beryllium Part 1 video has been translated on Vimeo at: http://vimeo.com/11555398. You can visit Dr. Brudna’s website at: http://www.tabelaperiodica.org.

YouTube Periodic Table videos

Periodic Table Videos on my YouTube channel

Now it might seem that I’m just into an ego trip, obsessing over these stats, seeing who is referring to this blog from their site, who is putting links to these videos on their sites, etc. It’s like typing your name into a Google search to see if you really exist (I don’t show up until something like Page 19 of the search results . . . there are a lot of other David Blacks out there). But I do have a reason for tracking how this blog and the videos are doing: I hope to be able to show the reach of this project to potential funding sources. Since NSF turned me down this year, I’ll have to go begging hat in hand from other sources, and being able to show how many people are finding and using this blog and viewing the videos will be essential for a successful pitch.

If any of you out there read this, I would appreciate your writing a comment on how you’ve found this blog, what needs (if any) it has met for you, how you’re using it, etc. Any information I can get on how effective this blog is which goes beyond the bare numbers will be very useful for me. Meanwhile, I’ve been very busy with some client videos that were on a tight deadline, but I have a lull now for a few days and I’m getting back to Part 2 of the beryllium episode (this section on the history of mining, refining, and hazards). I’ll get it posted within the next week or two, give or take the weather (I’m also trying to plant a vegetable garden, if the ground will ever dry out enough). Then I’ll start on the blown glass video, which already has the narration and much of the video editing complete from my students last year. I’ve gathered more photos and need to add them. It will be done in two parts as well: one on the history and process of blowing glass, the other on the science and hazards of glass blowing. I’m shooting for mid-June to have those done, and will set up the iTunes site then. That should be enough episodes complete to start pounding the pavement looking for funding.

After weeks of editing and tweaking, I have completed the first half (part 1) of the video on Beryllium. This section is on the uses and sources of beryllium, and the geology of the bertrandite deposit of western Utah. The second half will take another week or so (I have quite a few tight deadlines on client projects that must be completed right now) and will include the history of mining, current mining operations, refining, and hazards. Here is Part 1:

Beryllium Part 1

Beryllium Part 1

This movie requires Adobe Flash for playback.

Beryllium Part 1

I am including here the script for the section on sources of beryllium:

Sources of Beryllium

Beryllium is the first member of the alkaline earth family of elements, which means that it’s highly reactive and easily bonds to form compounds but is difficult to separate into a pure metal. Beryllium was discovered by Louis-Nicolas Vauquelin in 1798 as a component of beryl and in emeralds. Friedrich Wöhler and Antoine Bussy independently isolated the metal in 1828 by reacting potassium with beryllium chloride. Beryllium’s chemical similarity to aluminum was probably why beryllium was missed in previous searches. We now know that beryllium is found in only a few minerals, including the beryl family and bertrandite.

Emerald necklace

Emerald necklace in the National Museum of Natural History

Beryl is a hexagonal crystal of beryllium aluminum cyclosilicate that can have various colors depending on impurities. Trace amounts of chromium or sometimes vanadium give it a deep green color; when crystallized slowly into a transparent crystal, it is called emerald. Emeralds have been prized as gemstones for thousands of years; today, the main source of emeralds is Columbia in South America.

Heliodor and Aquamarine

Heliodor and Aquamarine at the National Museum of Natural History

Trace amounts of iron (II) ions produce a blue-green variety of beryl called aquamarine. Small amounts of iron (III) ions produce shades of beryl from golden yellow to greenish yellow called heliodor. Manganese (II) impurities produce pink beryl called morganite. Completely pure beryl is colorless and is called goshenite.

Morganite and heliodor

Morganite and Heliodor

The rarest form of beryl is red beryl, mined only in the Wah Wah Mountains of southwestern Utah. It gets its color from traces of manganese (III) and is a deeper red than morganite. In addition to these gem varieties of beryl, there is non-gem beryl, which is opaque and considered semi-precious. It is chiefly mined in Brazil in the Minas Gerais District although some deposits exist in Colorado and New England as well; it is New Hampshire’s state mineral. A large specimen 5.5 meters by 1.2 meters was found in a quarry in Maine, and the largest crystal ever found is a beryl crystal from Madagascar that is 18 meters long and 3.5 meters in diameter.

Red Beryl and Emerald

Red Beryl and Emerald, from the collection of Keith and Mauna Proctor

Bertrandite, on the other hand, is a pinkish mineral consisting of hydrous beryllium oxide silicate that doesn’t form very large crystals. It tends to be found clinging to grains of igneous pegmatites such as granite. The bertrandite in the Spor Mountains of western Utah is found in highly altered rhyolite and is the only deposit large enough and concentrated enough to mine commercially. It is the sole source of beryllium for all of the United States.

Bertrandite and Beryl

Bertrandite and Beryl, on display at Brush Resources Delta Plant

Beryllium is also found in a few other rare minerals, such as chrysoberyl (beryllium aluminum oxide), phenakite (beryllium silicate), euclase (hydrous beryllium aluminum silicate), hambergite (hydrous beryllium borate), and beryllonite (sodium beryllium phosphate).

Phenakite Euclase and Beryllonite

Phenakite, Euclase, Hambergite, and Beryllonite

Calderas of Juab County

Volcanic Calderas of Millard and Juab Counties, Utah

Usually, when one thinks of rocks and geology it’s all a bit impersonal; after all, they were formed in the distant past, in many cases hundreds of millions of years ago. Most of the rocks in western Utah, where I’m from, were laid down as ocean deposits during the Paleozoic Era. Now all the layers of shale, limestone, and dolomite have been thrusted, twisted, and even overturned, so that in some areas the Paleozoic rocks lie on top of younger Mesozoic rocks. How could this have happened? But in addition to these sedimentary rocks, there are some anomalies; whole mountains that puzzled me because they didn’t fit in. My grandfather, who lived next door to us in our small hometown of Deseret, would take me for drives out on the west desert looking for trilobites or pine nuts or just collecting rocks. One area we visited was Topaz Mountain at the southern end of the Thomas Range in Juab County, where one can find topazes just by walking along an arroyo on a sunny day, following the flashes of light. The rocks there are weird, with strange cavities and a light gray texture much different than the surrounding mountains. I wondered where it came from, how the topazes got there, how old the rocks were, and above all, how geologists were able to answer these questions.

Desert Mt. Pass

View from Desert Mt. Pass

This was all very interesting to me as a child, but then geology got personal. My father was a farmer and cattle rancher, and one day in June of 1971, we were hauling a load of yearling heifers out to our ranch in southern Tooele County (about 50 miles due north of Deseret). As we were driving our old 1952 model half-ton truck over the pass on Desert Mt., the brakes and clutch both failed at the same time and we found ourselves rolling down the steep and winding road without any means of stopping (the road has since been improved, as you can see at right. Back then the road cut along the left side of the pass and was much more dangerous). Dad tried to slow the truck down by ramming it into the embankment on his side, but the impact jarred the cab, flung open the door on my side, and threw me from the cab (this truck had no seat belts). Fortunately, there is a gap in my memory at that point for several seconds. The next thing I can remember is lying on my back looking at the truck as it rolled away from me and disappeared out of sight over the edge of the embankment. Then I saw my right leg, which was twisted unnaturally, with my thigh badly torn up – a whole piece of my thigh seemed to be missing, as far as I could see through the tattered remains of my pants. The best I can figure is that the rear dual tires of the truck rolled over my leg, breaking it in two places and tearing up the skin and underlying tissue badly. Or my leg dragged over the rough, sharp rhyolite rocks of the mountain. Or both.

Desert Mt. Rhyolite

Rhyolite formations at Desert Mt. Pass

This was a hot day in June. We had water and snacks, but my father had sprained his ankle and could not walk. This was before cell phones or even CB radios, and we had no way of getting help. You have to visit the west desert of Utah to appreciate just how isolated it is. Dad lit the truck on fire, hoping the column of smoke would attract attention from the ranchers (including my grandfather) across Ereksen Valley, but no one saw it. Hours dragged by. I was slowly bleeding to death as blood seeped out of my wound, and I was going into shock. After about five desperate hours, my father saw a car sitting on the road leading up to the pass; they had stopped when they came around the corner and saw the smoldering remains of our cattle truck. Dad stood up and waved, and they drove on up. The car was driven by a an elderly couple from Odgen, Utah: rockhounds who were out on the west desert looking for Topaz Mt. All they had was a hand-drawn, inaccurate map and they were off course by 40 miles. Dad was able to ride in to the nearest phone (about 15 miles) and call the ambulance and Doc Lyman from Delta. After several days in Intensive Care, two months in the hospital with skin grafts, and another three months in body casts, I was finally able to walk again. I am lucky to have two legs.

So my life was profoundly affected by the geology of Utah’s west desert. Desert Mt. almost killed me; Topaz Mt. saved my life. So I have understandably been curious about the geology of these two mountains. I can honestly say that I am a part of that geology – somewhere on Desert Mt. there’s a small patch of dirt that used to be me. And that geology is a part of me, too – the doctors were never able to get all of the small rock fragments out of my leg that had been ground in. Yes, I know it’s a bit grotesque, but it’s literally true.

That’s why I’ve wanted to complete these episodes on the beryllium deposits of western Utah before doing any others, because telling that story includes the story of the geology of the area and how those two unusual mountains came to be there in the first place. The episodes are coming along nicely, and I have completed the geology section completely and offer it now for your enjoyment. The first episode (on the sources, uses, and geology of beryllium) will be ready in a few days; the second episode on the mining, refining, and hazards of beryllium will be ready by next week.

Geology_of_Utah_Beryllium

Geology_of_Utah_Beryllium

This movie requires Adobe Flash for playback.

Here is the script of this section, in case you’d like to read along with the video:

Geologic Origins of the Bertrandite Deposits in Western Utah

To understand the origins of the beryllium deposits in the Spor Mts. we have to go back to when western Utah was still under the ocean. For hundreds of millions of years, this ocean floor built up gradual layers of shale, limestone, and dolomite. The North American tectonic plate began to separate from the rest of Pangaea about 200 million years ago and was moving westward into the Farallon Plate, which was subducting under the western margin of North America. The sediments carried down with it were heated and rose toward the surface to cool as the granitic plutons of the Sierra Nevada Mts. For the first time, the western half of Utah and Nevada rose above the ocean.

Overhead View of Topaz Mt. Area

Aerial View of Topaz Mountain Area

Then, about 150 million years ago, the North American Plate sped up; instead of moving about 2.5 cm per year, it leaped ahead at the breakneck speed of about 8 cm per year. Instead of subducting, the remnants of the Farallon Plate were pushed under western North America, scraping and dragging the roots of the continent with it. This friction caused a wave of thrust faulting and mountain building to travel west to east across Nevada (the Nevadan Orogeny), then across western Utah (the Sevier Orogeny) about 125-75 million years ago. A huge mountain range rivaling today’s Rockies sat on the Utah-Nevada border, with sediments washing off of it into an inland sea to the east to form the upper layers of the Colorado Plateau as dinosaurs wandered through the mud flats and swamps. These swamps became the coal deposits of central and eastern Utah.

As the thrust faulting continued east, it encountered the thick Colorado Plateau and bent it into the huge anticline of the San Rafael Swell. When it reached Colorado and Wyoming about 55-60 million years ago, the thrust faulting created the Laramide Orogeny that resulted in the Rocky Mountains, including the Uinta Mountains of northeast Utah.

About 50 million years ago the North American Plate slowed down again and the remnants of the Farallon Plate collapsed from underneath, pealing away in a wave that now traveled from east to west. A wave of volcanism traveled with it, moving back across Utah and Nevada. Much of the mineralization found in Colorado, Utah, and Nevada occurred at this time, including the silver, copper, zinc, lead, and beryllium deposits of Utah. In western Utah, the volcanism produced several zones of Andesitic volcanoes with calderas and ash flows, including the Thomas-Drum Mt. caldera along with calderas at Keg Mt. and Desert Mt., about 45-39 million years ago and continued for at least 30 million years through several phases. In the first phase, quartz-rich magmas formed the calderas and ash flows that covered much of the area and produced the gold, copper, and manganese deposits of the Detroit District in the Drum Mts. The second phase of area volcanism occurred as the calderas in the Spor and Drum Mountains subsided and were filled with rhyolite from the Dugway Valley caldera about 38-32 million years ago.

Utah during Oligocene Epoch

Utah During Oligocene Epoch, 30-40 million years ago

The ancient thrust faults and collapsed calderas created fractures, which served as avenues to intrude veins of mineral-bearing magmas. Beginning about 25 million years ago, a third phase of volcanism pushed domes of highly alkaline rhyolite rich in fluorine and beryllium up through these fractures. The fluorine and beryllium minerals formed gases that were injected into the thrust faults and eventually encountered ground water, which flashed into steam, shattering the surrounding rhyolite and forcing the beryllium minerals to precipitate throughout the fractures and empty spaces in the host rhyolite rocks. Gradually, minerals were deposited as crystals of topaz, fluorspar, garnet, and bertrandite in the Thomas-Spor Ranges, and red beryl in the Wah Wah Mts. Additional trace elements such as uranium, lithium, aluminum, zirconium, iron, and thorium were also deposited.

Topaz-Spor Mountain area

Topaz-Spor Mt. area

I am continuing this series of posts on the sources, mining, and refining of beryllium ore. I am in the middle of editing the interview my students did in Dec., 2007 of Phil Sabey at the Brush Resources’ Delta Concentration Mill and will have the final videos done by next week. Today I’ve been creating a series of Flash animations showing the geologic history of the Spor Mountain area where the bertrandite deposits are located. Today’s post will be on the refining process used at the Delta Mill to concentrate the bertrandite and beryl ore into beryllium hydroxide.

Bertrandite and Fluorspar

Fluorspar with Bertrandite

Refining Beryllium Ore

With only 0.65 % beryllium oxide (or 4.5 lbs. per ton of beryllium) in the final ore, a process had to be engineered to economically concentrate the beryllium for final processing. The properties that make beryllium useful also make it difficult to extract from its ores. Robert Maddox, Howard Gimperline, Jack Valliquet, Richard Shank, and other chemical engineers at Brush Wellman’s plant in Elmore, Ohio in the early 1960’s devised a unique solvent extraction process. With refinements, the process was seen to be economical and the go-ahead was given to build a concentration plant as close to the mine and to railroad transportation and a good water source as possible. In Dec., 1967 a groundbreaking ceremony was held at the mine and in April, 1968 a ceremony was also held at the mill site north of Delta, Utah. By the end of 1969, the plant was producing its first beryllium hydroxide concentrate.

Process for refining bertrandite

Process for Refining Bertrandite Ore

The solvent extraction process removes the beryllium by first crushing and wet grinding the ore in a ball mill, then leaching it with sulfuric acid and steam in rotating tanks at 95 ° C to dissolve the beryllium. Thickening agents are added which help to settle the sludge in a series of flotation tanks while leaving the beryllium sulfate in solution. The sludge is stirred by counter current decantation and pumped from tank to tank as the dissolved beryllium sulfate is washed over the side to continue the process. The remaining sludge is finally discarded to a tailings pile.

Sulfation Tanks

Sulfuric Acid and Steam are added to the bertrandite to dissolve the beryllium

The beryllium is then separated from the sulfate using an organic compound, then stripped from the organic by ammonium carbonate. Impurities of iron and aluminum are removed through steam hydrolysis, which leaves the beryllium in the form of beryllium hydroxide, which is vacuum drum filtered. Since beryllium dust is toxic, this entire process must be done in a sealed system, including the final packaging of the beryllium hydroxide into blue drums for shipment.

Panorama of the Brush Resources plant

Panorama of the Brush Resources Beryllium Plant

There are a lot of impurities in the bertrandite ore; some that gave problems early on were the high sodium content, the high uranium content, and the zirconium. The leftover filtrate still has appreciable quantities of uranium, so it is pumped to evaporation ponds, then shipped elsewhere for final uranium processing.

Beryl crystals

Beryl Crystals Ready for Refining

Once it was proven that this process could compete economically with the beryl extraction process already being used, the go-ahead was given to build the Utah processing plant. A site was selected near the Union Pacific railroad tracks and the Sevier River north of Delta and south of Lynndyl in west central Utah. The plant was completed in 1969 and began processing ore that had already been mined and stockpiled. Brush Wellman was awarded the prestigious J. C. Vaalor Award for Chemical Engineering in 1970 for the implementation of this process. In 1978, an addition was built on the plant to allow the processing of beryl ore, making the Delta plant the only facility in the United States that processes either form of beryllium ore. When beryllium was identified by the U. S. government as a strategic metal for its critical uses in the aerospace industry, beryl ore was purchased from mines in Brazil and stockpiled. Brush Resources has now purchased this strategic stockpile and is extracting the beryllium from it.

Pouring molten frit

Pouring Molten Beryl Frit

To recover beryllium from beryl crystals, the crystals must first be destroyed, since the beryllium is tightly bound in the beryl crystal lattice. The beryl is melted at 1700 ° C in a furnace, then quenched rapidly in water to break the crystal lattice and turn the beryllium particles into a frit, with the non-beryllium materials removed as slag. The frit is heat-treated at 1000 ° C in a rotary kiln, ground up in a ball mill, and leached with steam and sulfuric acid at 325 ° C in a rotating drum to dissolve the beryllium. This solution is added to the bertrandite solution in the flotation tanks to continue the process. In 1980, additional flotation tanks were added to accommodate the beryl solution.

Heat treater kiln

All of these processes require careful control and monitoring to improve yields and ensure safety. Using a Continuous Improvement Process, the Delta plant has added computer automation controls and improved laboratory analysis. New flocculent agents and organic solvents have improved the extraction yields, and the plant now processes ore at a 99% efficiency level. Around 400 tons of bertrandite and about 10 tons of beryl ore can be processed per day at the Delta plant.

Special thanks go to Phil Sabey for the tour of the Brush Resources plant and for providing the brochures, Powerpoint presentations, and photos upon which this post is based.

Phil Sabey in Chem Lab

Phil Sabey in Analysis Lab

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